Iron Mold Coated Sand Line for Brake Disc, Hub & Shell Castings

Specification

Iron Mold Sand Covering Cast Grinding Media Balls Production Line

Product Description:

Harnessing hydraulic and pneumatic systems, this case optimizes their combination and adopts an

open, flexible conveyance, multi-level supply drive. It includes a molding line, casting line, and two motorized roller tracks. The molding line features two stepper box feeders, dividing it into three independent

zones: opening, molding, and closing. This line ensures non-interference across six areas with complementary functions. Two motorized tracks manage sand boxes for molding and casting lines, preventing interference and enhancing production efficiency.

Specifications:

The line includes covered sand molding, co-box, casting, sub boxes, metal cooling, coating, etc.

Design basis and main parameters:

1. Production: 5,000 tons/year (based on ball diameter D80 min)

2. Operation: Three shifts (8 hours each)

3. Annual working: 300 days

4. Ball diameter: Dia 60mm - Dia130mm

5. Productivity: 100 models/h

6. Dimensions: Upper/Lower plate 420x420mm

7. Online Mold: Approx. 120 pairs

Analysis of mold action sequence:

mold separation (up/bottom) → scrabble ball → bottom turnover → 4-station clean → inspect → heat mold → 4-station sand injection → inspect → bottom turnover → close mold.

Advantages of Iron mold coated sand casting line:

1. Compact area: 10,000 tons/year line covers ~300 m².

2. Minimal labor: 4 permanent jobs.

3. Low energy: <100kw.

4. Product qualification >98%.

5. Versatile: One line adapts to multiple molds/products, reducing costs.

6. Compatible with various pouring methods for different products.

Company Profile

QINGDAO XIANGMAO MACHINERY MANUFACTURING CO., LTD

Xiangmao machinery is a private high-tech enterprise with over 20 patents and 200+ sales of automatic production lines. The company drafted standards for iron mold coated sand molding machines.

In 2026, Xiangmao's products reached 800+ users in 28 provinces in China and were exported to countries like Russia, Vietnam, and Zimbabwe. Praised by users and experts worldwide.

FAQ

Q:What is the annual output capacity of this production line?

A:The production line's output capacity is 30,000 tons annually.

Q:What is the drive method used in this system?

A:The system utilizes a hydraulic drive method with a start drive.

Q:Does the production line support customization?

A:Yes, we offer full, minor, flexible customization, and from samples or designs.

Q:What is the minimum order quantity?

A:The minimum order quantity is 1 set.

Q:What are the available payment terms?

A:We accept LC, T/T, D/P, PayPal, Western Union, and small payments.

Q:What is the lead time for production?

A:The average lead time is 3-6 months for peak and off-peak seasons.

Q:What is the floor area required for this line?

A:The designed floor area is L43m * W14m, based on workshop layout.