Iron Mold Thermal Resin Film Coated Sand Reclamation Regeneration Process Treatment Casting Production Line Iron Coated Sand Casting Line for Casting Grinding

Specification

Iron Mold Sand Covering Cast Grinding Media Balls Production Line

Product Description:

This case utilizes the performance characteristics of hydraulic and pneumatic systems, optimizes the combination, and adopts an

open+flexible conveying+multi-level supply drive method. The entire line consists of a molding line, a casting line, and two motorized roller tracks. The molding line is equipped with two stepper box feeders, which divide the molding line into three independent

operating areas: the opening area, the molding area, and the closing area. The entire line achieves non-interference in the actions of the six areas and has complementary functions. Two motorized roller tracks are used to input or output sand boxes for the molding line and the casting line, achieving the function of non-interference between the operation of the casting line and the molding line. The advantage of this operating structure is that whether the molding line or the casting line lags behind, it does not affect the operation of the other line, and the two lines have complementary functions, greatly improving the efficiency of the production line.

Specifications:

The production line is composed of covered sand molding, co-box, casting, sub boxes, metal cooling, coating and other industrial.

Design basis and the main parameters:

1. Production Program:5,000 tons / year (calculate according to the ball diameter D80 min )

2. Operating system:Three-shift operation (8 hours per class)

3. working time of one year:300 days

4. To adapt to the ball diameter: Dia 60mm - Dia130mm

5. Productivity:100 models/ h

6. Metal externality Dimensions:  Upper plate 420x420mm/Lower plate 420x420mm

7. Online Mold Quantity: 120 pairs approximately

Analysis of mold action sequence:

mold separation system(up and bottom mold) → scrabble ball → bottom mold turnover → four-station clean system → clean inspection   →  mold heating system → four-station sand injection system → turn over inspection → bottom mold turnover →close mold system.

The advantages of Iron mold coated sand casting production line:

1. Small occupied area: The production line with an annual output of 10,000 tons covers an area of about 300 m².

2. Less labors: There are 4 permanent jobs in the production line.

3. Low energy consumption: The power of the whole production line is less than 100kw.

4. The qualified rates of products can reach more than 98%.

5. The equipment adapts to many products, and one production line can exchange different molds to produce different products and reduce investment.

6. The sand coated iron mold production line can be equipped with various forms of pouring to suit different products.

Company Profile

QINGDAO XIANGMAO MACHINERY MANUFACTURING CO., LTD

Xiangmao machinery is a private high-tech enterprise,the company has obtained more than 20 patents,accumulated sales of more than 200 various types of automatic production lines company attend drafted iron mold coated sand molding machine and other industry standards.

In 2026,Xiangmao machinery series products have spread to more than 800 users in 28 provinces and cities in China,and have been exported to Russia,Vietnam,Kazakhstan,Kyrgyzstan and Zambia Thailand,North Korea,Zimbabwe, Ethiopia and other countries have been praised and praised by users and  experts at home and abroad.

FAQ

Q:What is the annual output capacity of this production line?

A:The production line has an output capacity of 30,000 tons per year.

Q:What is the drive method used in this system?

A:The system utilizes a hydraulic drive method combined with a start drive.

Q:Does the production line support customization?

A:Yes, we offer full customization, minor customization, flexible customization, and customization from samples or designs.

Q:What is the minimum order quantity?

A:The minimum order quantity is 1 set.

Q:What are the available payment terms?

A:We accept LC, T/T, D/P, PayPal, Western Union, and small-amount payments.

Q:What is the lead time for production?

A:The average lead time is 3-6 months for both peak and off-peak seasons.

Q:What is the floor area required for this line?

A:The designed floor area is L43m * W14m, based on workshop design status.