Advanced S83 Series Double Disc Sand Cooler for Foundry Applications

Product Description

Twin-Shaft Stirring Cooler

The Twin-Shaft Stirring Cooler is a critical component in foundry sand reclamation systems, designed to rapidly cool hot reclaimed sand (80–200°C) down to ≤50°C, while simultaneously homogenizing moisture content for consistent sand performance in downstream mixing processes. Featuring a dual counter-rotating shafts with multi-row paddle blades, combined with atomized water injection and forced-air cooling, it delivers high efficiency, low energy consumption, and dust-free operation—ideal for furan, sodium silicate, and alkaline phenolic resin sand systems.

Specification

Working Principle:

Hot Sand Infeed: Reclaimed sand (80–200°C) enters from shakeout or vibratory conveyor.

Atomized Water Injection: Precision nozzles spray fine water mist onto the sand surface—evaporative cooling absorbs heat instantly.

Twin-Shaft Mixing: Two shafts rotate counter-directionally at different speeds (typically 1:1.3–1.5 ratio), with paddles creating 3D tumbling, shearing, and dispersion to break agglomerates and enhance heat transfer.

Forced-Air Ventilation: Ambient air is blown through the sand bed from bottom/side fans, carrying away vapor and residual heat.

Cooled Discharge: After 60–120 seconds, sand exits at stable 40–50°C with moisture controlled within ±0.2%, ready for buffer storage or direct feeding to mixers.

Key Advantages:

High-Efficiency Cooling, Line-Synchronized

Capacity: 10–100 t/h. Cools sand from 180°C to 45°C in ≤90 seconds—perfectly matched to high-speed molding lines (400–800 molds/h).Precise Moisture Control for Better Mold Quality

Closed-loop water dosing ensures moisture variation ≤±0.2%, enhancing binder sand strength consistency and reducing casting defects.Fully Enclosed – Dust-Free & Eco-Compliant

Sealed housing with dust extraction port—zero fugitive emissions, compliant with GB 39726.Wear-Resistant & Easy Maintenance

Blades and liners made of high-chrome cast iron or tungsten carbide overlay—service life ≥8000 hours. Quick-open end covers enable maintenance in <30 minutes.Smart Control with Full Traceability

PLC + HMI displays real-time sand temp, moisture, flow rate, and power. Supports recipe management, alarms, and MES integration.

Details Photo

Packing & Delivery

Mianly Products

Company Profile

Qingdao Xiangmao Machinery Manufacturing Co., Ltd

Qingdao Xiangmao Machinery Manufacturing Co., Ltd is Located in Huangdao District, Qingdao, Qingdao Xiangmao Machinery Manufacturing Co., Ltd. is a specialized manufacturer of sand casting equipment integrating R&D, design and production. With over 10,000 square meters of production facilities and a team of approximately 100 employees, we are backed by senior engineers with more than 10 years of industry experience, delivering fully customized casting solutions tailored to each customer's unique requirements. Production of resin sand casting production lines, clay sand reclamation complete sets of equipment; V-process casting production line, EPC (Lost Foam) modeling equipment; sand preparation and shot blasting machine ; core shelling machinery, core shooting machine, Jolt Squeeze Molding Machine, Full range of casting molding machinery. Holding ISO9001 certification, our product quality is widely recognized by customers worldwide. Our products have been exported to Russia, Southeast Asia, the Middle East, Africa, Indonesia, Brazil and beyond, earning global trust through reliable quality and professional service.

Manufacturing Workshop

FAQ

1.How many days do you need to produce this machine?

This is specially designed machine according to your specific requirement. From engineers designing to production completion, it needs about 30-45 days.

2. What does your factory do regarding quality control?

We pay much attention to quality control from the very beginning to the end. Each machine is assembled and carefully tested before shipment.

3.What's your machine quality guarantee?

Quality guarantee time is one year. We choose world famous brand components to keep our machine in perfect working condition.

4.Could you give installation and commissioning overseas? How long will it take?

Yes, we supply overseas service, but customers need to pay for the engineers flight tickets and hotel, food.

Small machines usually takes 5 days, while big machines usually takes about 20 days.

5.How can I trust you to deliver the right machine as I ordered?

We will absolutely deliver a good quality machine as we discussed and confirmed in the order. The core of our company culture is innovation, quality, integrity and efficiency.